At Zaxsys, we specialize in the production of precision optical polymer blanks designed to meet the exacting standards of the Single Point Diamond Turning (SPDT) industry. Our injection molding technology enables us to deliver substrates with exceptional plano surfaces and optical window quality, ensuring superior performance for custom optical components.

Injection Molding of Optical Blanks

Our advanced injection molding process is tailored to produce low-stress optical polymer blanks that serve as ideal substrates for SPDT. These blanks are engineered to provide:

  • Excellent plano surfaces for precise machining.
  • Optical window quality, suitable for demanding applications.

Current Capabilities

75 mm Diameter Optical Polymer Blanks:

  • Thickness options ranging from 3 mm to 27 mm.
  • Perfect for SPDT machining of custom optical components.

26 mm Diameter Optical Polymer Blanks (Coming Soon):

  • Thickness options ranging from 3 mm to 27 mm.
  • Designed for smaller-scale applications while maintaining the same high-quality standards.
  • Can also be used as witness samples for coating operations

Custom Near-Shape Blanks

Our molding technology excels in producing near-shape blanks to customer specifications. This capability allows us to help you to minimize material waste and machining time while delivering blanks optimized for complex geometries and unique designs.

Why Choose Zaxsys?

The SPDT industry demands high-quality optical substrates to achieve precision and reliability in custom optics. Our injection-molded blanks provide: Low surface stress for enhanced machining accuracy. Consistency and repeatability across production runs.  Flexibility to meet diverse customer requirements.

Applications

Our optical blanks are ideal for:

  • Custom optical components for imaging systems
  • Optical windows for high-performance applications
  • Prototyping and production in industries such as aerospace, defense, and advanced engineering

Partner With Zaxsys

At Zaxsys, we are committed to supporting the SPDT industry with innovative solutions and unparalleled quality. Contact us today to discuss your requirements and discover how our optical blanks can elevate your projects.